Carbided PCBN (Polycrystalline Cubic Boron Nitride)

Carbided PCBN inserts — PCBN cutting layer on tough carbide substrate. Cost-effective hard turning solution.

Sino Seiko – Product Advantages

  • Check Mark Premium International PCD/PCBN Materials
  • Check Mark High Precision Manufacturing & Rigorous Quality Control
  • Check Mark Excellent Thermal Conductivity & Impact Resistance
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  • Check Mark Full Technical Support & Customization
Brand of SINO QTECH INDUSRIES CO., LTD.
    Category:

    Description

    Product Overview

    SINO SEIKO(Sino Qtech Industries Co., Ltd.) manufactures Carbided PCBN inserts — combining a thin layer of polycrystalline cubic boron nitride brazed onto a tough tungsten carbide substrate. This hybrid construction delivers the best of both worlds: the extreme hardness and wear resistance of PCBN on the cutting face, backed by the shock-absorbing toughness of carbide. Based in Zhengzhou, Henan, we operate advanced testing laboratories to ensure every insert meets rigorous quality standards.

    Working Principle

    Carbided PCBN is produced by HPHT-sintering a thin PCBN layer (0.5–1.0mm) directly onto a pre-formed tungsten carbide insert body. The metallurgical bond between PCBN and carbide is achieved through controlled diffusion of the binder phase. During machining, the PCBN layer provides the cutting hardness needed for ferrous materials, while the carbide substrate absorbs cutting vibrations and prevents catastrophic tool failure.

    ParameterSpecification
    PCBN Layer Thickness0.5 – 1.0 mm
    Substrate MaterialTungsten Carbide (YG6 / YG8)
    HardnessHV 3000 – 5000
    Insert ShapesC, D, S, T, V, W (ISO standard)
    CBN Content40% – 90% (by volume)
    Brazing Strength≥ 400 MPa shear strength
    Recommended Cutting Speed80 – 350 m/min

    Key Advantages

    Cost Effective
    Achieves PCBN cutting performance at a fraction of the cost of solid PCBN inserts.
    High Impact Resistance
    Carbide substrate absorbs cutting shock — ideal for interrupted cuts and unstable machining conditions.
    Versatile
    Available in standard ISO insert shapes — compatible with most tool holder systems worldwide.

    Applications

    IndustryApplication
    AutomotiveHard turning of engine blocks, crankshafts, camshafts
    Bearing ManufacturingBearing ring turning, raceway finishing
    HydraulicsHardened cylinder machining, valve component turning
    General MachiningReplace grinding with hard turning for improved productivity
    RailwayRail wheel turning, axle machining

    Related Products

    Explore our complete range: PCBN Inserts | Solid PCBN | PCD Inserts | Custom Solutions

    📞 Contact Us Today

    Need carbided PCBN inserts? Our team will help you select the optimal grade and geometry.

    📧 Email: [email protected]
    📱 Phone/WhatsApp: +86 133 5377 2661
    📍 Location: Zhengzhou, Henan, China

    Sinoseiko located in Zhengzhou——The biggest diamond industrial area in the world. Cooperated with outstanding manufactures and the most advanced Carbided PCBN performance test lab in China. This enables Sinoseiko to provide our customers with practical solutions for their Carbided PCBN needs.  Sinoseik PCBN is characteristic of high hardness, high wear resistance and high thermal stability and is made by sintering micron CBN powder and various ceramic binders at a high temperature and pressure. CB series is composed of CBN layer and tungsten carbide base. Application Sinoseik PCBN is ideal for tools used for the machining of high hardness and hard processed ferrous materials (HRC45-65), such as harden steel, pearlitic gray cast iron, high temperature alloy, high-speed steel, hard facing alloys, Ni-Cr alloy, powder metallurgy metals. PCBN is typically used to machine brake discs, engine blocks, engine cylinder liners, brake drums, flywheels, valve seats and guides, gears, mold and die parts, etc. Advantage 1. Multiple grades of PCBN blanks and wide range of application 2. High cost-effective, Easy Processing, Excellent performance, High wear resistance, strong stability 3. Largest diameter (50 mm) of PCBN which is made in China 4. Strong technical support, Customized R&D PCBN and service 5. Strict quality management system to guarantee the consistent quality 6. Short lead time: 1-2 days for 50 mm PCBN Disc. 3-4 days for 10000 PCBN tips

    Carbide backed PCBN semi-finished inserts
    Shape ISO Dimensions (mm) Grade Available
    IC Thickness(T)
    Rounds RNUN-0903XX 9.8 3.2 CB900,CB850,CB720,CB500
    Rounds RNUN-1203XX 13 3.2
    RNUN-1204XX 13 4.76
    RNUN-1904XX 19.4 4.76
    Squares SNUN-0603XX 6.7 3.2 CB900,CB850,CB720,CB500
    Squares SNUN-0903XX 9.8 3.2
    SNUN-1203XX 13 3.2
    SNUN-1204XX 13 4.8
    Triangles TNUN-1103XX 6.7 3.2 CB900,CB850,CB720,CB500
    Triangles TNUN-1603XX 9.9 3.2
    TNUN-2204XX 13.2 4.8

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